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Volume 28, Issue 1, Pages 51-61 (February 2003)


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Extracorporeal photopheresis technical aspects

F. SchoonemanCorresponding Author Informationemail address

Abstract 

Extracorporeal photochemotherapy is a monotherapy first developed by Edelson et al. in 1987. It is a therapy in which 8-methoxypsoralen (8-MOP) containing lymphocytes are exposed to a long wavelength ultraviolet radiation (UVA) in an extracorporeal system. The initial design of the treatment was based on the use of the UVAR system (Therakos) for both the collection and photoirradiation of the mononuclear cells. This machine is replaced now by XTS apparatus, which is fully automatic and has integrated the fluid logic module (the “heart” of the system). Another principle is used: the two independent steps technique. It consists in first collection of mononuclear cells by a continuous blood cell separator and secondly irradiation in an independent machine: UV-MATIC irradiator (VILBER LOURMAT). These three techniques are analyzed through numerous parameters: technical, biological, hematological data. In the future, we consider we need to precise our requirements for adequate UVA energy and 8-MOP concentration. We also have to define therapeutic dose of irradiated cells and so standardize the process.

Article Outline

Abstract

1. Introduction

2. Material

2.1. General principle of extracorporeal photopheresis

2.2. UVAR technique: first generation (, )

2.3. UVAR technique second generation: XTS machine (, )

2.4. “Off line” technique (UV-MATIC irradiator) (, )

3. Photopheresis methods ()

3.1. Blood volume processed

3.2. Anticoagulation

3.3. Irradiation procedure

3.4. Hematological aspects of the concentrates

4. Quality control of the photopheresis procedures

4.1. Mononuclear cells collection

4.2. Irradiation control

4.3. Processes control

4.4. Quality of the product

5. Comments

6. Conclusion

References

Copyright

1. Introduction 

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In 1987, Edelson et al. [1] published the initial work that extracorporeal photochemotherapy showed efficacy in the treatment of cutaneous T-cell lymphoma.

From this first experience, this therapy has shown continuous increasing and efficacy in numerous indications such as immune diseases, hematological disease, graft versus host reaction.

In principle, this treatment derived from PUVA (8 MOP°+UVA) therapy has not changed strongly since its first description.

Actually two different types of treatments with photopheresis are proposed to the patients [2]: the “off line” treatment and the “in line” treatment worldwide developed by Therakos Company (Therakos West Chester, PA, USA).

These apheresis techniques are now in routine use. Nevertheless, several questions remain without responses: mechanism of photochemotherapy, number of cells to be irradiated, number of procedures, duration of protocols.

In this paper, we describe the technical aspects of photochemotherapy by comparison of the two main techniques.

2. Material 

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2.1. General principle of extracorporeal photopheresis 

Extracorporeal photopheresis (ECP) is divided into three steps (Scheme 1):

Step 1:collection of mononuclear cells;

Step 2:irradiation of cells with UVA light (320–400 nm wavelength) in the presence of photoactivable molecule (8-MOP) [3], [4];

Step 3:re-infusion into a patient.


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Scheme 1.


2.2. UVAR technique: first generation (Photo 1

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Photo 1.


, Scheme 2

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Scheme 2.


)
 

In fact, ECP procedures involve four steps (historical method)

8-MOP: the photoactivable drug was ingested orally at a standard dose of 0.6 mg/kg body weight 1–1.5 h prior to removal of blood from a cubital arm vein when the patient has achieved optimal 8-MOP drug levels in the serum. 8-MOP absorption is extremely variable from patient to patient, and in a given patient from one procedure to the other [4], [5] plasma concentration can vary from 0 to 500 ng/ml.

A discontinuous flow cell separator (UVAR Therakos, West Chester, PA, USA) harvests mononuclear cells in a buffy coat collection. The separation device used is the pediatric (120 ml) Latham bowl (Haemonetics, Braintree, MA, USA). Six cycles of buffy coat collection are done. After a predetermined procedure using a combination of leukopheresis and plasmapheresis enough plasma and white cell blood fraction (540 ml volume) are collected in a separate radiation bag for exposure in a special chamber.

Irradiation is performed in this special chamber with the same UVAR apparatus, which integrates both functions of cell separation and UVA irradiation, by the mean of a disposable sterile cassette (Photoceptor™). Irradiation treatment (2 J/cm2/cell) begins before all the cells were collected. The mean time of irradiation in this technique is about 180 min (maximum).

After the appropriate delivery of UVA light, the obtained blood cell fraction is re-infused into the patient.


Recent approval by the FDA (2000) of the extracorporeal addition of 8-MOP reduces the doses needed to 1/250–1/500 of the oral dose. Based on indication and protocol, treatments are performed on two consecutive days at intervals of one to four weeks (in chronic protocols). The duration of treatment is depending on response and indication.

This method is not fully satisfactory:

oral absorption of 8-MOP is variable;

no fine selection of mononuclear cells;

with first UVAR machine no alarms were available;

red cells contamination (is an obstacle for reproducible irradiation);

irradiation drug is not fully homogeneous.

2.3. UVAR technique second generation: XTS machine (Photo 2

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Photo 2.


, Scheme 3

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Scheme 3.


)
 

XTS system utilized a modular design that minimizes setup time. Patients receive the photoactivable drug (8-MOP) after which various components within the XTS system collect blood, segregate the leukocytes and photoactivate them with precise levels of ultraviolet energy the newly photoactivated cells and concentrated blood fractions are all returned to the patient. Two types of bowl are proposed: 120 and 225 ml capacity. With this last one, only three cycles are needed.

The microprocessors for the XTS system take input from the operator sensors, and fluid logic controller, then process it into information the fluid logic module uses move blood components to and from the patient and the various components of the system.

The UVAR XTS fluid logic controller is a series of valves and pressure transducers connected to a flexible membrane that is a mirror image of the fluid logic module. As the point of the contact for the module, the controllers applies pressure to specific “access” which then activates fluid movement fluid pathways and valve operations.

Externally, the fluid logic module is a molded acrylic cassette that is covered by two flexible membranes. Internally, multiple chambers pathways, and valves rely on pneumatic pressure to establish appropriate fluid pathways, open and close valves, and move fluid to and from the patient, the centrifuge, the collection bags and the photoactivation chamber.

Finally, it is a fully automatic system.

Numerous parameters (procedure and defaults) are controlled by the mean of a special key which integrates a microprocessor.

Quality and quantify of the buffy coat is adjusted by the fluid logic module.

Time irradiation is variable (correlated with the hematocrit of the buffy coat).

The UVAR system has undergone numerous testing to comply with the appropriate industry standards and to receive technical certifications:

IEC 601-1;

ISO 9001 (BSI);

EN 46001 (BSI);

889/336/EEC Electromagnetic compatibility.

2.4. “Off line” technique (UV-MATIC irradiator) (Photo 3

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Photo 3.


, Scheme 4

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Scheme 4.


)
 

Two independent steps for extracorporeal photochemotherapy:

Leukapheresis is performed using a cell separator (mainly GAMBRO SPECTRA––Denver Co––USA). With this technique, we obtain great quantity of mononuclear cells (purify about 90%) in a small volume (100–150 ml).

Mononuclear cell concentrate is adjusted to a constant volume for irradiation by dilution in normal saline. Hematocrit of the final product is below 2%.

8-MOP1 is used as a water soluble presentation and added to the cell concentrate at a final concentration of 200 ng/ml.

Normally, UVADEX is not used with this system because it is developed exclusively for use with the UVAR system.

Cell concentrate is transferred in an EVA plastic bag (Maco Pharma––Tourcoing, France) to ensure an efficient irradiation with the UV-MATIC irradiator).

After irradiation at 2 J/cm2 which lasts for 20 min, the cells are re-infused into the patient.

The exposure to energy of 2 J/cm2 and a concentration of 200 ng/ml of 8-MOP in the cell suspension.

The time collection initially 3 h was reduced to 2 h to improve the patient comfort without alteration of the quality of the concentrate.

Technical specifications:

irradiation surface: 350×200 mm;

homogeneity: ±7.5%;

UV integrator with time basis (1 measure/s for energy calculation);

maximum temperature in the tray: 25 °C for an external temperature of 30 °C;

overall size: 825×725 – h: 1065 mm.

3. Photopheresis methods (Table 1, Table 2
Table 1.

Evaluation of the different processes

VILBER LOURMATUVARXTS
Irradiation time<20 min120 min≈40 min variable
Total duration≈2 h3 h2 h 30 min
Automatism±+++
Control energy++
Extra corporeal volume200 ml250Depends of bowl capacity
Mononuclear cells yield++++++
Process control±±+++
Table 2.

Characteristics of the different techniques

VILBER LOURMAT (spectra)Therakos
UVARXTS
FeaturesTwo independent stepsIn lineIn line
anticoagulationACD FAHeparinHeparin
Blood volume processed (l)6.62.1702
Collect pump++a
IrradiationWith a specific deviceIntegratedIntegrated
Certification CENoYesYes
Buffy coat collectionContinuous (two accesses)Discontinuous (one access)Discontinuous (one access)
Product volume50–150540≈300
a

Fluid logic module.

)
 

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3.1. Blood volume processed 

With UVAR technique, it is calculated with the cycles number.

With XTS technique, it is calculated by the machine.

With “Off line” technique, the blood cell separators gives this parameter by an automatic calculation.

With UVAR technique, 1st and 2nd generation (XTS), the volume processed is about 2.5 l.

With SPECTRA machine, with 3 h collection, whole blood processed is about 10 l, with 2 h collection between 6 and 7.5 l.

3.2. Anticoagulation 

With UVAR systems, we used heparin diluted in saline solution. We infuse, before starting, the procedure a bolus of heparin (2000–3000 units) and after the blood is anticoagulated continually during the procedure with a special pump for UVAR 1st generation; with the fluid logic module when using XTS machine.

With SPECTRA, we use ACD FA with 1/9 ratio.

3.3. Irradiation procedure 

With Therakos system irradiation is done in a special chamber: the PHOTOCEPTOR™. Its thickness is 1.4 mm and its volume is 135 ml. The volume collected with UVAR is 540 ml, and about 300 ml with XTS system. Cells incubate in the chamber at a flow of 100 ml/min. The time of single cell irradiation is between 17 and 35 min. With XTS system, this parameter is better controlled and more homogenous.

The life of the lights is controlled and we have instructions to change the whole set of lamps every 150 h.

With UV-MATIC irradiator, the irradiation zone is 22×35 cm and is submitted to a constant horizontal rotation (60 rpm) during irradiation. Its thickness is maintained below 3 mm by use of two quartz plate is automatically monitored by means of an integration which allows precise energy programming.

3.4. Hematological aspects of the concentrates 

The different parameters are summarized on the Table 3.

Table 3.

Results: Hematological parameters of the different concentrates

VILBER LOURMAT (spectra)UVA*N=37XTS N=50
Hematocrit (%)0.9–1.23.61±0.902.02±0.64
Volume (ml)50 140540280
WBC×109/concentrate15.9±9.73.4±0.672.80±1.64
Mononuclear cells×109/concentrate15.2±9.82.02±1.291.10±0.69

Leukocyte collection with the SPECTRA is much higher than yields obtained with both Therakos apparatus (classic UVAR and XTS system).

We can conclude that we irradiate and re-infuse much more cells with “off line” technique. May be, this procedure is not exactly the same in comparison with Therakos processes.

With Spectra collection, we could consider that the effects of photopheresis are in relation not only with photopheresis but also with leukapheresis (cell soustraction).

4. Quality control of the photopheresis procedures 

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Beside the certification of these types of apparatus and before routine use we have to organize photopheresis procedures through written processes, guidance manual, signification of the alarms, listing the security and staff training.

In addition, we must have a maintenance contract and organize our materiovigilance network through the risk management of photopheresis (risk analysis, risk assessment, risk evaluation and risk reduction).

4.1. Mononuclear cells collection 

In manual technique, we can modify the flow rate and so the quality of the mononuclear cells concentrate. It is the case of blood cell separator and 1st version of UVAR.

With XTS machine, the harvest of the cells is automatically adapted with the vein pressure and performed with the fluid logic module (pneumatic system to control blood flow and hematocrit).

4.2. Irradiation control 

available with VILBER LOURMAT (energy control);

special microprocessor with capacity to give information to the machine concerning UVA lights time remaining);

XTS system: we have a special key, which registered a lot of parameters particularly the photoactivation time.

4.3. Processes control 

With manual technique, we have to note the general parameters of the procedure of cells collection. Only a very few are available directly from the machine. UV-MATIC irradiator gives only the parameters we have programmed. Only the energy received by the cells are controlled.

XTS machine: numerous parameters of the processes are registered and we can obtain them by the microprocessor key. For example, we have a summary of the alarms, treatment time, photoactivation time, Buffy coat volume, hematocrit, maximum extracorporeal volume (Fig. 1, Fig. 2, Fig. 3, Fig. 4, Fig. 5, Fig. 6, Fig. 7).


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Fig. 1. Total System Errors.



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Fig. 2. Total Alarms.



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Fig. 3. Treatment Time (min).



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Fig. 4. Photoactivation Time (min).



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Fig. 5. Buffy Volume (m/s).



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Fig. 6. Buffy HCT %.



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Fig. 7. Max Extracorporeal Volume.


4.4. Quality of the product 

Buffy coat and volume.

Hematological evaluation of the bag.

Lymphocytes subsets (Table 4).
Table 4.

Lymphocytes subsets of the concentrate

TBT4T8
Lymphocytes subsets (%)76.68±6.713.62±5.4648.63±6.9828.48±1.76

Dynamic controls:

Irradiation+8-MOP: Lymphocytes proliferation tests (with non-specific mitogen) (Fig. 8).


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Fig. 8. Lymphocyte proliferation test with PHA and PW.


Viability: We can control the viability test on the irradiated cells and generally we find a good percentage of viability (90–95%).

5. Comments 

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Extensive research performed with UVAR system or VILBER LOURMAT system has validated the efficacious combination of cells, drug and light used in photopheresis.

Actually, excepted in some indications (chemical trials with UVAR system), this therapeutic is not still validated in almost all the diseases.

If we compare the two principles actually available, we can conclude that they are very different in terms of cells harvesting, safety, efficacy of the procedures.

The 2nd generation of UVAR (XTS) is a complete automatic system using a closed device to achieve the treatments.

This system is validated in terms of certification by numerous notified organisms.

With the two independent steps technique (VILBER LOURMAT), we use a simple procedure divided in cell collection and irradiation step before re-infusion into the patient.

The safety and security of this system remain a problem because it does not use a closed device, with manual operations (transfer in an EVA bag, irradiation, re-infusion). This system has not still got technical certification. Vilber Lourmat has to do rigorous testing to comply with the appropriate industry standards. In both techniques, the protocols are empiric based only on previous experience. The disponibility of liquid psoralen remains a problem when we use the two independent steps technique. Some new techniques are in evaluation actually. BAXTER has developed the Intercept technique to inactivate platelets or plasma [6] with a new variety of psoralen. We can suppose that this technic could be applied for ECP only by minor modifications of the platelet process.

6. Conclusion 

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Photopheresis therapy constitutes certainly a promise direction to treat patients suffering from serious diseases. The available techniques on the market can resolve some problems but are not perfect to achieve our protocols. The companies have to improve these techniques and to introduce more safety and more control on the process itself (irradiation: energy received). To develop new concepts of ECP, we have to better understand the mechanisms of photopheresis efficacy, the side effects of such treatment, and the consequences on the cells and immunological system of the patient. In this area of development, we must imagine new concepts of photopheresis, may be with new photoactivable molecules.

References 

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[1]. [1] Edelson R, Berger C, Gasparro F, Jegasothy B, Heald P, Wintroub B, et al.  Treatment of cutaneous T-cell lymphoma by extracorporeal photochemotherapy. New Engl. J. Med. 1987;316:297–303. MEDLINE | CrossRef

[2]. [2] Andreu G, Leon A, Heshmati F, Tod M, Menkes CJ, Baudelot J, et al.  Extracorporeal photochemotherapy evaluation of two techniques and use in connective tissue disorders. Transfus. Sci. 1994;15(4):443–454. MEDLINE | CrossRef

[3]. [3] Joshi PC, Pathak M. Production of singlet oxygen and superoxides radicals by psoralen and their biological significance. Biochem Biophys. Res. Commun. 1983;112:638–646. CrossRef

[4]. [4] Veronese F, Schiavon O, Bevilacqua R. Photoconjugation of 8-methoxypsoralen with proteins. Photochem. Photobiol. 1979;29:1123–1127.

[5]. [5] Karolak L, Tod M, Leon A, Heudes AM, Petitjean O, Laroche L. In vitro kinetics of 8-methoxypsoralen penetration into human lymphoid cells. Photodermatol. Photoimmunol Photomed. 1992;7:1–3.

[6]. [6] Lin L, Cook DN, Wiesehahn GP, et al.  Photochemical inactivation of viruses and bacteria in platelet concentrates by use of a novel psoralen and long-wavelength ultraviolet light. Transfusion. 1997;37:423–435. MEDLINE

E.F.S. Nord de France, 21 Rue Camille Guérin, 59012 Lille Cédex, France

Corresponding Author InformationTel.: +33-3-2854-2026; fax: +33-3-2854-2170

1 Laboratoires PROMEDICA––Levallois Perret––France.

PII: S1473-0502(02)00100-3

doi:10.1016/S1473-0502(02)00100-3


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